Facility Engineering & Design
Complete Production Facility Engineering for Beverage & Food Manufacturers
SDVOSB Certified | SAM.gov Registered | Veteran-Owned | Minority-Owned (Hispanic American)
Comprehensive Facility Engineering for Beverage Manufacturers
Solon Consulting delivers complete facility engineering and design services for breweries, wineries, distilleries, and beverage manufacturing operations of all scales. Our engineering team combines decades of hands-on production experience with formal engineering expertise to design facilities that optimize production flow, minimize capital expenditure, and maximize operational efficiency from day one.
Whether you are planning a new greenfield facility, expanding an existing production line, or retrofitting a legacy operation, our approach integrates process engineering, utility infrastructure design, regulatory compliance, and equipment layout into a cohesive facility plan that serves your business objectives today and scales with your growth tomorrow.
Facility Design Services
Greenfield Facility Design
Complete new facility design from site selection analysis through construction documentation. Our greenfield designs incorporate process flow optimization, utility infrastructure planning, environmental compliance, and future expansion considerations from the initial concept phase.
Expansion & Retrofit Engineering
Capacity expansion and facility modernization engineering for existing operations. We evaluate current infrastructure, identify bottlenecks, and design expansion solutions that integrate with existing systems while minimizing production downtime during construction and commissioning.
Process Flow & Layout Design
Production floor layout optimization using process engineering principles. We design efficient material flow paths, equipment placement strategies, utility routing, and operator workflow patterns that reduce waste, improve throughput, and support GMP compliance requirements.
Utility Infrastructure Engineering
Complete utility systems design including steam generation, glycol cooling systems, compressed air, CO2 distribution, water treatment, wastewater management, and electrical distribution. Our utility designs are sized for current needs with clear expansion pathways built into the infrastructure.
Industries We Serve
Our facility engineering expertise spans the full beverage manufacturing spectrum including craft breweries and large-scale brewing operations, wineries and wine production facilities, distilleries and spirits manufacturing, RTD (Ready-to-Drink) beverage production, functional beverage and kombucha manufacturing, hard seltzer and cider production facilities, CBD and cannabis-infused beverage operations, and non-alcoholic beverage manufacturing. We also apply our process manufacturing expertise to pharmaceutical production environments, food processing operations, and other GMP-regulated facilities.
Our Engineering Approach
Every Solon Consulting facility engineering engagement follows our proven methodology: we begin with a comprehensive needs assessment and feasibility analysis, develop conceptual designs with preliminary cost estimates, refine through detailed engineering with full construction documentation, support the bidding and contractor selection process, and provide construction oversight and commissioning services through facility startup. Our veteran-owned team brings military-grade project discipline to every engagement, ensuring projects stay on schedule and on budget.
From Our Engineering Blog
- Beverage Facility Engineering and Design Guide walks through the complete facility planning process from site selection through commissioning.
- Electrical Engineering for Beverage Facilities covers power distribution, panel design, and the electrical infrastructure every facility project requires.
- Glycol Chilling System Design details chiller sizing, piping layout, and common design failures in brewery utility systems.
- CO2 Management and Recovery in Brewing covers gas balance calculations and system sizing for brewery CO2 recovery projects.
Ready to Design Your Next Facility?
From concept to commissioning, Solon Consulting delivers complete facility engineering solutions for beverage manufacturers worldwide.